Summary

Engine Mounts

We stock a range of engine mounts for engine installation packages.The mounts are generally built with no P factor unless otherwise specified. Engine mounts that are not listed on the Installation Packages page can be made to order as a one off, but will be charged extra , as we have to cover engineering, drafting, fabricating and load testing.

Before placing an order for a one off  please supply all the dimensions required. Ensure that your firewall/airframe is correct according to drawing as we have built engine mounts to spec and later found that the firewalls were put in crooked.

Engine mount info

Nose Bowls

If there is no cowls listed on the Installation Packages page, you can purchase a nose bowl which is the first 300mm of the Jabiru top and bottom cowls. The nose bowl will line up with your Ram Air Cooling Ducts which are attached to your engine. This can be grafted to your existing cowl or moulded up to suit your firewall. The nose bowl will also have the oil cooler mouth that will direct air directly onto the cooler.

2200 Engine Nose Bowl Views

2200-engine-bottom-nose-bowl

2200-engine-nose-bowl

2200-engine-top-nose-bowl

3300 Engine Nose Bowl Views

3300-engine-bottom-nose-bowl

3300-engine-nose-bowls

3300-engine-top-nose-bowl


Jabiru 2200 4 Cylinder Engine

Jabiru 4 Cylinder

The Jabiru 2200cc Aircraft Engine is a 4-cylinder 4-stroke horizontally opposed air cooled engine. 80hp.


           

Jabiru 3300 6 Cylinder Engine

Jabiru 6 Cylinder

The Jabiru 3300cc Aircraft Engine is a 6-cylinder 4-stroke horizontally opposed air cooled engine. 120hp.


 

Jabiru Aircraft Engines

Jabiru believe that the Jabiru range of very light engines will offer opportunities for light aircraft designers to develop a new generation of light aircraft.

Jabiru engines are designed to be manufactured in small batch quantities using the very latest Computer Numerically Controlled (CNC) machine tools. The vast majority of the components are manufactured in Southern Queensland in a network of high technology small companies. The crankcase halves, cylinder, crankshaft, starter motor housings, gearbox cover (the gearbox powers the distributor rotors) and coil mounts together with many smaller components are machined using the latest CNC machine tools. The sump (oil pan) is the only casting.

The cylinders are machined from solid bar 4140 chrome molybdenum alloy steel, with the pistons running directly in the steel bores. The crankshaft is also machined from solid bar 4140 chrome molybdenum alloy steel, the journals of which are precision ground prior to being Magna flux inspected. The camshaft is provided by a specialist camshaft manufacturer.

The propeller is directly crankshaft driven and does not use a reduction gearbox. This facilitates its light-weight design and keeps maintenance costs to a minimum. The crankshaft features a removable propeller flange which enables the easy replacement of the front crankshaft seal and provides for a propeller shaft extension to be fitted, should this be required for particular applications. Cylinder heads are machined from solid aluminium billet which is purchased directly from one of Australia's largest aluminium companies, as is all alloy used in the engine, thereby providing a substantive quality trail to material source. Con rods are machined from 4130 alloy steel, the 45mm big end bearings are of the automotive slipper type.

An integral alternator using rare earth magnets, provides alternating current for battery charging and electrical accessory drive. The alternator is attached to the flywheel and is driven directly by the crankshaft. The ignition system is a transistorised electronic system; two fixed coils mounted adjacent to the flywheel are energised by rare earth magnets attached to the flywheel. The passing of the coils by the magnets creates the high voltage current which is then transported by high tension leads to the centre post of two automotive type distributors (which are simply rotors and caps) before distribution to automotive spark plugs, two in the top of each cylinder head. The ignition system is fixed timing and, therefore, removes the need for timing adjustment. It is suppressed to prevent radio interference. The ignition system is fully redundant, self-generating and does not depend on battery power.

The crankshaft is designed with a double bearing at the propeller flange end and a main bearing between each big end. It therefore does not have flying webs. 48mm main bearings are also of the automotive slipper type. Thrust bearings are located for and aft of the front double bearing allowing either tractor or pusher installation.

Pistons are Jabiru designed. They are manufactured by a specialist piston manufacturer. They are fitted with 3 rings, the top rings being cast iron to complement the chrome molybdenum cylinder bores. Valves are 7mm (stem dia) which are purpose manufactured for the Jabiru engine.

The valve gear includes push rods from the roller follower. Valve rockers are forged, through hardened and mounted on a shaft through a pressure lubricated bush. Valve guides are manufactured from aluminium/bronze. Replaceable valve seats are of nickel steel and are shrunk into the aluminium cylinder heads. The valve gear is lubricated from the oil gallery via the hollow push rods.

An internal gear pump, direct mounted on the camshaft and incorporating a small automotive spin-on filter, provides engine lubrication. An oil cooler adapter is provided. All installations require an oil cooler to meet oil temperature limits.

The standard engines are supplied with two RAMAIR cooling ducts, which have been developed by Jabiru to facilitate the cooling of the engine and direct air from the propeller to the critical areas of the engine, particularly the cylinder heads and barrels. The fitment of these RAMAIR cooling ducts is a great bonus for the home builder or engine installer, as they obviate the need to design and manufacture baffles and the establishment of a plenum chamber, which is the traditional method of cooling air-cooled aircraft engines. The fact that these baffles and plenum chamber are not required also ensures a "cleaner" engine installation, which in turn facilitates maintenance and inspection of the engine and engine component. So the hard work of engine installation has largely been done for you by the Jabiru design team. RAMAIR ducts are available for tractor or pusher configurations. Special ducts are available for certain installations.

The engine is fitted with a 1.2 kw starter motor. The engine has very low vibration levels, however it is also supported by four large rubber shock mounts attached to the engine mounts at the rear of the engine. An optional bed mount is available.

The fuel induction system comprises a BING pressure compensating carburetor. Following carburation, the fuel/air mixture is transported to a small plenum chamber in the sump casting, in which the mixture is warmed prior to entering short induction tubes attached to the cylinder heads.

An effective stainless steel exhaust and muffler system is fitted as standard equipment, ensuring very quiet operations, which in the Jabiru aircraft have been measured at 62dB at 1000' full power flyover (for 2200 engine).

For those owners wanting to fit vacuum instruments to their aircraft the Jabiru engine design includes a vacuum pump drive, direct mounted through a coupling on the rear of the crankshaft.

Jabiru engines are designed and manufactured to ASTM F2339 and within quallity assurance standard ASTM F2279 as well as to Australian Civil Aviation Safety Authority (CASA) approved Quality Assurance System exacting standards. Jabiru also holds a Production Certificate and Type Certificate for the 2200C engine.

Ordering

2200 Engine Order Form

3300 Engine Order Form

Installation Package Components

Installation Packages

AIRCRAFT

PROPS

ENGINE

ENGINE

FACTORY COWLS

MOUNT DWG NO.

FWF KIT

       

MOUNT

     

AVID MK 1 & 2

60 X 42

 

2200

YES

YES (Skyfox Cowls)

Use Kitfox C0040102

Full – use Skyfox Cowls

AVID MK 3 & 4

60 X 42

 

2200

YES

YES (Skyfox Cowls)

CM01702

Full – use Skyfox Cowls

BUSH CADDY

-------------

 

5100

YES

--------------------------

CM4A006A0D-1

 

BRISTELL

Scimitar

3300

YES

YES

CM4A076A0D-6

Full

CORBY STARLET

60 x 44

 

2200

YES

YES

C000082

Full

CHEETAH

   

3300

YES

 

CM4A072A0D-1

 

DRAGONFLY

60 x 44

 

2200

YES

YES

Taildragger CM00101

Full

           

Nosewheel CM02201

 

DRIFTER

------------

 

2200

YES

--------------------------

CM00303 & CM00203

Full (Open)

EASY RAIDER

------------

 

2200

YES

--------------------------

CM06103-2

 

ESQUAL

------------

 

2200

YES

--------------------------

CM4A009A0D-1

 

ESQUAL

------------

 

3300

YES

--------------------------

CM4A007A0D-1

 

EUROPA

60 x 44

 

2200

YES

--------------------------

CM02302

Full

EUROPA

60 x 53

 

3300

YES

YES

CM03602

 

EVANS VPI

60 x 38

 

2200

YES

--------------------------

CM02402

 

FISHER HORIZON

60 x 38

 

2200

YES

--------------------------

CM3401-1

 

FISHER YOUNGSTER

--------------

 

2200

YES

--------------------------

CM4A019A0D-1

 

GENESIS

--------------

 

3300

YES

--------------------------

CM04803-1

 

HLP-1

--------------

 

2200

YES

--------------------------

CM07703-1

 

IAI

--------------

 

2200

YES

--------------------------

CM04603-2

 

JODEL D18

60 x 42

 

2200

YES

--------------------------

CM02902

 

KIS TR-1

60 x 53

 

3300

YES

--------------------------

CM03202-1

 

KITFOX 1-2-3

60 x 40

(*)

2200

YES

--------------------------

C0010102

 

KITFOX 4

60 x 40

(*)

2200

YES

--------------------------

CM01802

 
           

C002092 (Engine Layout)

 

KITFOX 4

60 x 48

 

3300

YES

--------------------------

CM06003-1

 

KITFOX 1-2-3-4

--------------

   

YES

--------------------------

C002124 (Lower Cowl Inlet)

-

       

YES

 

C002113 (RHS)

-

       

YES

 

C002103 (LHS)

-

KITFOX 5

-------------

 

3300

YES

--------------------------

CM05103-1

 

LIGHTWING

60 x 38

(*)

2200

YES

YES

C001002

Full

MURPHY REBEL

-------------

 

3300

 

--------------------------

   
     

Long Mount

YES

 

CM01902

 
     

Short Mount

YES

 

CM01602-2

 

MURPHY MAVERICK

-------------

 

2200

YES

--------------------------

CM00001

 

MURPHY RENEGADE

-------------

 

3300

YES

--------------------------

CM04403-1

 

SPIRIT

             

PELICAN

60 X 42

 

2200

YES

--------------------------

CM05902-1

 

PELICAN

60 x 48

 

3300

YES

--------------------------

CM02002 (Portugal)

 

PELICAN AMPHIBIAN

   

2200

YES

--------------------------

CM4A012AOD-2

 

PULSAR 1

60 x 42

 

2200

YES

YES

C003001 - CM02601

Full

PULSAR 2

60 x 42

 

2200

YES

YES

CM02601

 

PULSAR 3

60 x 53

 

3300

YES

--- -----------------------

CM07203-1

-

RANS S6

60 x 38

(*)

2200

YES

YES

CM00901

Full

               

RANS S7

60 x 38

(*)

2200

YES

YES

CM00802

Full

RANS S10

60 x 42

 

2200

YES

--------------------------

CM3301-1

 

RANS S12

---------------

 

2200

-----------

--------------------------

USA

Full (Open)

RV 6A, 7A & 9A

68 x 72

 

5100

YES

YES

CM4A002AOD-1

Full

RV 6, 7 & 9

68 x 72

 

5100

YES

YES

CM4A000AOD-2

Full

SKYFOX

60 x 38

(*)

2200

YES

YES

C004102 (Avid 1& 2 Mount)

Full

SKY RANGER

60 x 38

 

2200

YES

YES

FRANCE

 

SKY RAIDER 2

   

2200

YES

--------------------------

CM061023

 

SONERAI

60 x 44

 

2200

YES

YES

CM02102

Full

SONEX

--------------

 

2200

-----------

--------------------------

Sonex Installation

-

SONEX

---------------

 

3300

-----------

--------------------------

Sonex Installation

-

SPARROW

60 x 42

 

2200

YES

--------------------------

   

STORCH

---------------

 

3300

YES

YES

   

STORM

60 x 53

 

3300

YES

----------------------

   

SUPERMARINE SPITFIRE

---------------

 

5100

-----------

--------------------------

Supermarine

 

SUPER KOALA

60 x 38

 

2200

YES

--------------------------

   

TORP 211

   

3300

YES

NO

CM4A023A0D-3

 

X-AIR

60 x 38

 

2200

YES

--------------------------

CM02502

Full (Open)

ZENAIR CH601

60 x 42

 

2200

YES

YES (3300 COWLS)

CM01502-2

Full (Use 6 cyl Cowls)

ZENAIR CH601

60 x 53

 

3300

YES

YES

CM03102-1

Full

ZENAIR CH701

60 x 38

 

2200

YES

--------------------------

CM00702

 
               

ZENAIR CH701

------------

 

3300

YES

--------------------------

CM00702

 

ZENAIR CH750

   

2200

YES

No

TBA

 

2200/3300 FWF Packing Checklist

Stock Code

Description

 

Qty Reqd

 

Basic FWF Package

   

Battery Box

     

1042094

Earth Bracket Firewall

 

1

5037094

Lug Battery Tie Down

 

2

PH9916N

Tie Down Strap

 

1

5040094

Battery Box Serial:

 

1

TLRRIVET

TLR Rivets

 

4

73AS6-6

Rivet 73 AS 6-6

 

5

Fuel

     

FHOSE25

Fuel Hose

 

1.2 m

4A295B0D

Fuel Bulkhead Firewall Fitting

 

1

AN960-616

Washer 3/8

 

1

MS20365-624

Nyloc Nut 3/8

 

1

PQ0019N

Fire Sleeve # 8

 

4 ft

PV4A001N

Hose Clamp 11-13mm

 

6

Throttle/Cables

     

THROTCAB

Throttle Cable Kit & Fittings

 

1

3074054

Carby Heat Cable & Fittings

 

1

3076054

Choke Cables & Fittings

 

1

4787004

Crimping Tool

 

1

Miscellaneous

     

4028 E92

Hot Air Mixer Box 4Cly&6Cyl (With Filter)

1

 

Hot Air M/Box Serial:

   

73AS5-8

Rivets 73 AS 5-8 (To mount Mixer Box)

8

PH0469N

Brass Washer 5/32 (To Mount Mixer Box)

8

CARD24T

Oil Cooler Kit (Card 24T)

( 4CYL)

1

CARD24J

Oil Cooler Kit (Card 24J)

( 6 CYL)

1

4059094

Carby Heat Muff

 

1

PT0064N

Scat 9 Ducting 2 1/4 Inch

 

5 ft

PHC4064

Hose Clamp (Scat 9) 40-64mm

 

6

PHC8408

Hose Clamp (Heat Muff) 84-108mm ( 4 CYL)

2

PHC10513

Hose Clamp(Heat Muff)105-130mm ( 6 CYL)

2

4A487A0D

Oil Bottle Plastic Moulded Assy Serial:

1

PV0040N

Saddle Clamp 1/2 (Mouting)

 

2

412366N

Oil Bottle Hose 12mm (Fuel Hose 12mm)

1.5m

PHC822N

Hose Clamps Oil Hose 8-22mm

 

4

 

 

   

FWF Optional Extra's

 

Qty Reqd

Propellers

       

C000242

 

Jabiru Propeller 60x38 4CYL Serial:

   

C000242

 

Jabiru Propeller 60x42 4CYL Serial:

   

C000242

 

Jabiru Propeller 60x44 4CYL Serial:

   

C000262

 

Jabiru Propeller 60x48 6CYL Serial:

   

C000262

 

Jabiru Propeller 60x53 6CYL Serial:

   

W60HJ44

 

Sensenich Propeller 60x44 4CYL Serial:

   

W60HJ46

 

Sensenich Propeller 60x46 4CYL Serial:

   

W60ZK55

 

Sensenich Propeller 60x55 6CYL Serial:

   

W60ZK56

 

Sensenich Propeller 60x56 6CYL Serial:

   

Spinner&H/Ware

     

SPINNERHW2200

2200 Old Spinner+Flange+H/Ware

   
 

Spin:

Flange:

     

SPINNERHWJ160

2200 Spinner+F/B Plates+H/Ware (Current)

 
 

Spin:

Flange:

 

B/Plate:

 

SPINNERHW3

3300 Spinner+Flange+B/Plate+H/Ware

 
 

Spin:

Flange:

 

B/Plate:

 

SPINNER 5100

5100 Spinner+Flange+B/Plate+H/Ware

 
 

Spin:

Flange:

 

B/Plate:

 

Cowling

         

412063N

Nose Bowl Set 4 CYL (Earler Type Cowling)

 
 

Top Serial:

 

Bottom Serial:

 

412064N

Nose Bowl Set 6 CYL (Earler Type Cowling)

 
 

Top Serial:

 

Bottom Serial:

 
 

Nose Bowl Set 4 CYL (Current Type Cowling)

 
 

Top Serial:

 

Bottom Serial:

 

412065N

Nose Bowl Set 6 CYL (Current Type Cowling)

 
 

Top Serial:

 

Bottom Serial:

 
 

Top Cowl:

   

Serial:

 
 

Bottom Cowl:

 

Serial:

 

Engine/Mount

         
 

Engine Mount:

     
 

Bolts- Engine Mount To Firewall

 
 

Bolts- Engine Mount To Engine

 

4094124

Engine Mount Pin Std

   

4878014

Engine Mount Pin 8 CYL

   

4020294

Engine Mount Bush Firerwall

(1/4" bolt)

 

4771093

Bed Mount Kit   (Pusher Set Up)

 

Instruments & Other Options

       

TACMTR01

Tachometer inc Digt H/Meter Serial:

 

PI11763N

Tacho Sender

     

EGT+PROBE

EGT Gauge

 

Serial:

 

VOLTP001

Volt Gauge

 

Serial:

 

OTGP001

Oil Temperature Gauge

Serial:

 

OPGP001

Oil Pressure Gauge

Serial:

 

CHTP001

CHT Gauge inc Sender

Serial:

 

PM0009N

Fuel Filter

       

PG10162N

Oil Filter

       

PG10242N

Air Filter

       

PI0316N

Start Button

       

PI0316N

Master Switch / Magneto Switch

 

 

FWF Cowl Hardware

 

Cowl Hardware

 

Stock Code

Description

Qty Reqd

1097094

Plate Cowl Quick Lock Fitting

8

212-12

Camloc Retainer

8

2600-6

Camloc Stud # 6

6

2600-8

Camloc Stud # 8

2

PH9929N

Rivet TAPK-3-3

32

TAPK6-6

Rivet TAPK-6-6

16

MS21069L08

Nut Retain

8

A3135-017-24A

Tinnerman Countersunk

8

MS24693C51

Screw S/S Countersunk

8

1A078A0D-1

Naca Duct Adaptor 2 1/4 INCH Serial:

1

1A078A0D

Naca Duct 2 1/4 INCH Serial:

1

890049N

Layer Plate 3(2400X500)

0.01

100809N

Insertion Rubber 1/16 Black

0.01